Madhu Babu

Challenging, high caliber and hardworking Engineering Professional with thorough experience of more than 18 years in the field of Mechanical Engineering for Energy sectors of thermal Power Plants in India and Middle East.

Hands on experience in overall project coordination which includes Engineering, construction, procurement, Testing and commissioning, Mile stone payment achievements of 2x 60 MW GTG (Model: 6FA and GE make) 2x238 TPH HRSG in PDO project(Petroleum Development of Oman) at RABAB Harweel power Plant and HRSG, Oman

• Achievement of 3 Million man hours without LTI (Lost Time Injury).
• Complete camp set up for1000people.
• Finalization and establishment of infrastructure for camp set up.
• Initial site establishment.
• Temporary power establishment (33kV OHL line).
• Getting key personnel’s approval from PDO.
• Coordination with Engineering and Procurement team for order finalization.
• Man power deployment based on the construction team requirement / as per deployment plan.
• Development CCMS (Construction completion management system) mark up and systemization development and check sheet generation.
• Development of FDP (Flawless Project Delivery)
• Finalization and coordination with SAP vendor.
• Development of commissioning procedures.
• Arrangement of infrastructure to site construction team and monitoring the progress.

HRSG -1B Project successfully closed in all respects with client (PDO).

Hands on experience in overall project coordination which includes Engineering, construction, procurement, Testing and commissioning, Project close out, Mile stone payment achievements of 230 TPH HRSG in PDO project(Petroleum Development of Oman) at Amal, Oman.

Hands on Experience in Review Engineering and Interface Engineering of 2x300 MW DHARIWAL INFRA STRUCTURE LIMITED Thermal power plant, BOP Package Finalization and Engineering Co-ordination with the Suppliers, EPC consultants (FICHTNER) & Owners Consultants (TCE).


Hands on Experience in Review Engineering and Interface Engineering of 2x300 MW HALDIA ENERGY LIMITED Thermal power plant, BOP Package Finalization and Engineering Co-ordination with the Suppliers, EPC consultants (TCE) & Owners Consultants (Lahmeyer).

Hands on Experience in Review Engineering and Interface Engineering of 2x150 MW SIMHAPURY ENERGY LIMITED PHASE#1Thermal power plant, BTG and BOP Package Finalization and Engineering Co-ordination with the Suppliers, EPC consultant (MN DASTUR) & Owners Consultants (DCPL).


Hands on experience in following BOP Packages Review Engineering and package finalization for thermal power plants.
1. Cooling Tower.
2. Water treatment.
3. Pumping system.
4. Yard piping.
5. Firefighting system.
6. EOT cranes.
7. Coal Handling
8. Ash handling
9. Chlorination system.
10. Balance of cranes.

Hands on Experience in Engineering coordination (From Site) and Interface Engineering, Erection, Testing & Commissioning of 30MW Steam Turbine of make: Shin Nippon Machinery Co. Ltd., JAPAN & Generator of make TDPS.

Hands on Experience in Engineering coordination (From Site) and Interface Engineering, Erection, Testing & Commissioning of 2 x 30MW Steam Turbine, Generator sets supplied by SIEMENS.

Hands on Experience in Engineering coordination (From Site) and Interface Engineering, Erection, Testing & Commissioning of 127 TPH AFBC Boiler supplied by ENMAS.

Hands on Experience in Interface Engineering and Erection, Testing & Commissioning of 45 TPH WHRB Boiler supplied by M/s Thermal systems PVT Ltd.

Hands on Experience in Erection, Testing & Commissioning of Steam Turbine & Boiler Auxiliaries viz. Condensate Extraction Pumps, Boiler Feed Pumps, Fans, CW Pumps, Air Evacuation system, Gland Steam Condenser, LP & HP heaters, Deaerator & connected Piping, Flow / Pressure Control Valves, Compressors, Raw Water & Make Up Water system, CW & ACW system, Cooling Towers fans erection and commissioning, Clarifier erection and DM Plant erection and commissioning.

Preparation of Maintenance schedules, Log Books, cost estimation, approval notes and shutdown activities.

Preparation of Spares list, work orders, Modification drawings for process requirement.

Annual Maintenance of Steam turbines and its Auxiliaries includes, minor and major inspection of steam turbines like Bearing inspection and replacement, rotor inspection, steam path inspection, Stop Valves, Condenser Inspection, Oil system, Feed water Heaters, etc.

Overhauling of vertical & horizontal pumps.

Annual Maintenance of AFBC Boilers and its auxiliaries, minor & major inspection of Pressure parts, Inspection & Maintenance of Rotating Equipment viz. Fans etc.

Hands on experience in Erection, Testing &Commissioning and Maintenance of Material Handling Systems viz. Ash Handling, Coal Handling etc.

Hands on experience in Interaction with the suppliers towards the Selection, Installation, Regular Maintenance, Problem Rectification of the Equipment.


Experience in Gulf Countries.

Working as overall Project coordinator and Interface and ORA Manager for 2x60 MW GTG and 2x240TPH HRSG at RABAB Harweel Power plant and HRSG Project.

Worked as a Project coordinator and Interface Manger in Amal HRSG#1B project of capacity (6000 TONS / day) project at Amal. This HRSG#1 is the extension of the existing power plant capacity of 125 MW GTG.

Worked as a piping Engineer in 5x100MW Thermal power plant (SHOIBA PHAS-II), at Jeddah.