Profile
9Yrs Experience in Vertical Machining center as Mould Manufacturing Dept In-charge cum 3D&2D Programmer for Plastics, Rubber Moulds, Sheet metal Dies, Production jobs & Automotive parts etc
Academic Profile:
• Diploma in Mechanical Engineering (D.M.E)( 80%) (2005-2007) from Karpagamcollege (AICTE/ Anna university) ,Tamil Nadu.
• H.S.C passed from Board of Kerala(72%) (2004)
• Matriculation passed from Board of Kerala(50%) (2002)
• Feasibility study of the product to be developed.
• To make the Design easy for manufacturing which reduces the mould cost &operators operate it easily.
• Programming &Job setting in VMC machines
• Preparation of operation standards for components using AUTO CAD 2012, SOLIDWORKS 2014 (ex: extract Electrodes and Design Part Drawing for Mould Core, Cavities.)
• Reduce the mould making cost by well-planned of jobwork
• Developing fixtures, jigs & special tools for easy and Propermachining in machine
• CNC Milling m/c programming (2D&3D) on DELCAM SOFTAWARE2012for Manufacturing of dies &moulds..
• Calculating cycle time for jobs execution and select Proper tools for machining.
• Work assign for tool room workers, andproviding detailed drawing and technical assistance to conventional machine operators who are dealing with new mouldand existingmoulds.
• Responsible for reducing the machine breakdown time by implementation of preventive maintenance activities.
• Planning production as per customer requirements, and allocate machines and operators for various operations.
• Responsible for monitoring the production every day to reach the cost effective target
• Making corrective and preventive actions for customer complaints by analyzing the route cause for the complaints,And monitoring the effectiveness of the corrective actions every day.
• Responsible for maintaining of tools life record & Inserts, tool holder stock.
• Conducting training program and on the job training for operators every month to reduce rejection and accidents,And maintain the training records.
• On line Inspection of the products by using various Gauges and Measuring devices.
• Carrying out calibration of measuring equipments as per the schedule.
• Engaging with the quality department for excellence in quality
• Responsible for maintaining the documents required for ISO 9000:2008
• Implementing quality Circles Kaizen, 5S Suggestion scheme activities on shop floor.
• Indent and selection of rawmaterial for Mould as per production capacity